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Introduction: KGCL series intermediate frequency power supply, also known as high-power SCR series resonant power supply, is currently the most advanced intermediate frequency induction power supply system in China. KGCL power supply is a compact and universal system, which is suitable for electric induction furnaces of various specifications and models.
Application: intermediate frequency melting furnace, intermediate frequency holding furnace, intermediate frequency heating furnace, vacuum induction furnace
Characteristic:
1. Very high power factor
The entire production process maintains a very high power factor (≥0.97), low reactive power loss, and more energy saving.
2. Low harmonic content
It caused low harmonic content, which meets the requirements of the power sector for harmonics, and users no longer need to purchase high-order harmonic treatment devices;
3. Rapid melting speed.
KGCL power supply can run in fully power even in the initial stage of cool condition, which greatly shortens the smelting time.
4. High level of automation.
The power cabinet is equipped with a remote smelting manager, which has functions such as automatic oven, cold oven start, and automatic heat preservation.
Specification:
Power Range | Up to 50000KW, 6, 12, 24 or 48 pulse line power rectifier system |
Standard features | Online commissioning |
Split modular assembly mode | |
Emergency backup module | |
Optical fiber control system | |
DSP digital control system | |
Intelligent monitoring system | |
Fault self-diagnosis system | |
Remote diagnostic system | |
PLC remote smelting manager | |
Smart meter | |
Safety interlock switch | |
Factory Test | Key Components |
Optional Features | Multiple furnaces working at the same time |
Automatic production line | |
Furnace weighing system | |
Melting shop control system |
Our Advantages:
1. On-line commissioning support
Without geographical restrictions, our KGCL power system can be debugged online. After it arrives at user’s factory, it can be put into operation as soon as possible.
2. Fiber control system
2-1. Running more stable. Advanced optical fiber control system, signal transmission is all realized through optical fiber, fully digital control circuit, strong anti-interference ability, system operation is more stable and reliable.
2-2. More precise control. It can realize stable startup according to 1-3% of the total power of the power supply, and finely control the output power, so as to control the heating curve accurately to the maximum extent, and better adapt to the user's production process needs.
2-3. Melting faster. It takes less than 0.2 seconds from start-up to full power output, and It can react in real time according to the changes of furnace conditions to keep fully power output in the whole smelting process, so it can melt faster.
3. DSP digital control system
Being control by DSP processor, the parameters are solidified in the program. Internal parameters are not affected by environmental changes, compared with the analog control system, it has higher stability.
4. Emergency backup module
Low maintenance cost. The core components of APS KGCL power supply, such as thyristors, capacitors, etc, are equipped with spare modules. The backup modules can be quickly activated when production is stopped due to any trouble of core components. It can continue to produce without repair,and it does not sacrifice any performance parameters,which still keep full power output.
5. Fault self-diagnosis function
5-1. Low maintenance cost. When the operation is wrong or there is a fault alarm, the touch screen will display the fault content, and you can know the corresponding solution by clicking "Help". More than 90% of common faults can be quickly solved by users themselves，so as not to delay production.
5-2. Low running cost.The smart meter can real-time record and display power consumption per ton, daily power consumption, and monthly power consumption, which providing reliable and detailed smelting data for user to make cost accounting and production planning.
6. Split modular assembly mode
6-1. low maintenance cost. The rectifier and inverter are separated, and there is a maintenance channel in the middle，so users can easily reach all components in the KGCL power supply. All components inside KGCL power supply can be disassembled independently without affecting other components.
6-2. More practical. If users want to increase production capacity in the future, they only need to add some relevant modules on the basis of the original power supply to achieve model upgrade,instead of purchasing another new one to reduce investment cost.
Introduction: KGCL series intermediate frequency power supply, also known as high-power SCR series resonant power supply, is currently the most advanced intermediate frequency induction power supply system in China. KGCL power supply is a compact and universal system, which is suitable for electric induction furnaces of various specifications and models.
Application: intermediate frequency melting furnace, intermediate frequency holding furnace, intermediate frequency heating furnace, vacuum induction furnace
Characteristic:
1. Very high power factor
The entire production process maintains a very high power factor (≥0.97), low reactive power loss, and more energy saving.
2. Low harmonic content
It caused low harmonic content, which meets the requirements of the power sector for harmonics, and users no longer need to purchase high-order harmonic treatment devices;
3. Rapid melting speed.
KGCL power supply can run in fully power even in the initial stage of cool condition, which greatly shortens the smelting time.
4. High level of automation.
The power cabinet is equipped with a remote smelting manager, which has functions such as automatic oven, cold oven start, and automatic heat preservation.
Specification:
Power Range | Up to 50000KW, 6, 12, 24 or 48 pulse line power rectifier system |
Standard features | Online commissioning |
Split modular assembly mode | |
Emergency backup module | |
Optical fiber control system | |
DSP digital control system | |
Intelligent monitoring system | |
Fault self-diagnosis system | |
Remote diagnostic system | |
PLC remote smelting manager | |
Smart meter | |
Safety interlock switch | |
Factory Test | Key Components |
Optional Features | Multiple furnaces working at the same time |
Automatic production line | |
Furnace weighing system | |
Melting shop control system |
Our Advantages:
1. On-line commissioning support
Without geographical restrictions, our KGCL power system can be debugged online. After it arrives at user’s factory, it can be put into operation as soon as possible.
2. Fiber control system
2-1. Running more stable. Advanced optical fiber control system, signal transmission is all realized through optical fiber, fully digital control circuit, strong anti-interference ability, system operation is more stable and reliable.
2-2. More precise control. It can realize stable startup according to 1-3% of the total power of the power supply, and finely control the output power, so as to control the heating curve accurately to the maximum extent, and better adapt to the user's production process needs.
2-3. Melting faster. It takes less than 0.2 seconds from start-up to full power output, and It can react in real time according to the changes of furnace conditions to keep fully power output in the whole smelting process, so it can melt faster.
3. DSP digital control system
Being control by DSP processor, the parameters are solidified in the program. Internal parameters are not affected by environmental changes, compared with the analog control system, it has higher stability.
4. Emergency backup module
Low maintenance cost. The core components of APS KGCL power supply, such as thyristors, capacitors, etc, are equipped with spare modules. The backup modules can be quickly activated when production is stopped due to any trouble of core components. It can continue to produce without repair,and it does not sacrifice any performance parameters,which still keep full power output.
5. Fault self-diagnosis function
5-1. Low maintenance cost. When the operation is wrong or there is a fault alarm, the touch screen will display the fault content, and you can know the corresponding solution by clicking "Help". More than 90% of common faults can be quickly solved by users themselves，so as not to delay production.
5-2. Low running cost.The smart meter can real-time record and display power consumption per ton, daily power consumption, and monthly power consumption, which providing reliable and detailed smelting data for user to make cost accounting and production planning.
6. Split modular assembly mode
6-1. low maintenance cost. The rectifier and inverter are separated, and there is a maintenance channel in the middle，so users can easily reach all components in the KGCL power supply. All components inside KGCL power supply can be disassembled independently without affecting other components.
6-2. More practical. If users want to increase production capacity in the future, they only need to add some relevant modules on the basis of the original power supply to achieve model upgrade,instead of purchasing another new one to reduce investment cost.
